Vertical Ring Die Biomass Pellet Mill

Product Introduction

Xingye Vertical Ring Die Biomass Pellet Mill is an Industrial Pellet Machine designed for large-scale production, with the core adopting vertical ring die pelletizing technology, enabling flexible production capacity configuration of 1-15 TPH. It can efficiently convert various agri-forest wastes such as wood chips, straw and palm kernel shells into clean pellet fuel with a density of 1.1-1.3g/cm³. The core components of this Vertical Ring Die Biomass Pellet Mill are forged from high-wear-resistant alloy steel, and the ring die and pressure rollers are carburized and quenched to a hardness of HRC58-62, ensuring the equipment runs continuously and stably for more than 8000 hours. As one of the most adaptable and durable Eco-friendly Pellet Mills on the market, it is widely used in biomass power generation, industrial heating, residential heating and many other fields, providing core equipment support for global customers to realize the resource utilization of agricultural and forestry waste and carbon neutrality goals.

Company Introduction

Xingye Environmental Protection Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, sales and service of biomass energy equipment. Our core products include complete sets of equipment such as Biomass Pellet Mill, crushers and pellet production lines, and we are a well-known source manufacturer of Eco-friendly Pellet Mill in the industry. The company has a standardized and modern production base, equipped with high-end production and testing equipment such as 5-axis lathes and coordinate measuring machines. The technical team covers professional talents in various fields, and can provide Biomass Pellet Mill EPC Turnkey Solution according to different customer needs, with one-stop service from raw material testing, factory design to equipment installation and post-sales support.

Product Working Principle

This Ring Die Pellet Mill adopts advanced vertical ring die pelletizing technology, which is the core Pellet Forming Equipment for pellet making without binders, and its Biomass Pellet Forming Principle conforms to the characteristics of various agricultural and forestry raw materials. After pretreatment such as crushing, drying and screening, the raw materials enter the feeding hopper and are uniformly sent to the pelletizing chamber through a variable frequency speed-regulating feeder; in the pelletizing chamber, the pressure roller strongly extrudes the raw materials into the die holes of the ring die, and the lignin in the raw materials softens and melts naturally under high temperature and high pressure environment, making the fibers bond tightly to form high-density cylindrical pellets; finally, the adjustable cutter cuts into finished pellets of specified length. No any binders are added in the whole process, and the forming is completed by virtue of the own characteristics of the raw materials, which not only reduces the production cost, but also improves the purity of pellet fuel.

This pelletizing process common to Wood Pellet Mill, Straw Pellet Mill and Palm Kernel Shell Pellet Mill can effectively ensure the pellet forming rate of more than 95%, and the formed pellets have uniform density and high strength, meeting the use standards of biomass fuel.

Application Scenarios

As a multi-functional Agri-Forest Waste Pellet Mill, Xingye Vertical Ring Die Biomass Pellet Mill can be flexibly adjusted according to raw materials and needs, and is suitable for many fields such as biomass power generation, industrial heating, residential heating, animal husbandry breeding, etc., and is the core Biomass Fuel Forming Machine:

• Biomass Power Generation Pellet Mill: Provide stable and high-density pellet fuel for biomass power plants, replace traditional coal, reduce plant carbon emissions, and help the energy structure transformation;

• Heating Pellet Mill: Suitable for heating boilers in factories, greenhouses and families. Pellet fuel burns fully without smoke and dust, which is a clean and eco-friendly heating choice;

• Feed Pellet Mill: It can process raw materials such as alfalfa, straw and rice husk into feed pellets, improve the palatability and storage of feed, and reduce the breeding cost of animal husbandry;

• Agri-forest waste disposal: Professionally handle agricultural and forestry wastes such as wood chips, branches, palm kernel shells and cotton stalks, realize "turning waste into treasure", and improve the utilization rate of agricultural and forestry resources.

Core Features

1.High Wear-Resistant Ring Die Pellet Mill Configuration: The core ring die and pressure roller are forged from high-wear-resistant alloy steel, carburized and quenched with a hardness of HRC58-62, the service life of the ring die is extended by 30%, suitable for all kinds of hard raw materials;

2.Variable Frequency Pellet Mill Control System: Equipped with a high-precision variable frequency speed-regulating feeder, which can accurately adjust the feeding speed and roller pressure, adapt to more than 20 kinds of raw materials such as wood chips, straw and palm kernel shells, and improve the pelletizing adaptability;

3.Intelligent Temperature Control Pellet Mill Technology: Built-in Intelligent Temperature Control System, real-time monitoring of the temperature of the pelletizing chamber, automatic adjustment of cooling air volume, ensuring the stable quality of pellet forming and avoiding loose pellets caused by abnormal temperature;

4.Modular Pellet Mill Design: Wear parts adopt quick disassembly structure, which can be replaced without professional tools, the equipment maintenance time is reduced by 50%, and the later operation and maintenance cost is reduced;

5.Energy-Saving Pellet Mill Configuration: Adopt heavy-duty gearbox and high-efficiency energy-saving motor with high transmission efficiency, the unit energy consumption is 15% lower than the industry standard, and long-term use can greatly save electricity costs.

Shipping & Service

As a professional Biomass Pellet Mill Manufacturer, Xingye Environmental Protection provides global customers with standardized and customized Biomass Pellet Mill Shipping and after-sales service, ensuring the safe and efficient delivery and use of equipment throughout the process:

• Packaging Standard: Adopt export-standard wooden box packaging, install shock-absorbing foam at key parts, and carry out professional anti-rust treatment on the equipment surface, effectively preventing collision and corrosion during transportation and ensuring the transportation safety of Biomass Pellet Mill;

• Logistics Solution: In-depth cooperation with international shipping companies such as MAERSK and COSCO, providing FCL/LCL services, supporting EXW, FOB, CIF and other trade terms to meet the Biomass Pellet Mill Shipping needs of different customers;

• Delivery Cycle: 7-15 days for standard models, 25-45 days for customized models, and 7-day fast delivery for models in stock in overseas warehouses;

• After-sales Service: Provide lifetime Biomass Pellet Mill After-Sales Service, equipped with a professional after-sales team and Remote Diagnosis Pellet Mill system to troubleshoot equipment faults in real time; Pellet Mill Wear Parts are supplied for a long time and can be quickly delivered to all parts of the world to minimize the downtime of customers' equipment.

According to the raw material characteristics, voltage standards and climate conditions in different regions, we can provide Custom Pellet Mill equipment modification, and become the preferred supplier of Biomass Energy Equipment for global customers by virtue of high cost performance, localized services and full-process technical support.