Flat Die Pellet Machine
Versatile Raw Material Processing: Suitable for crop residues, wood waste, industrial waste, domestic waste, and even sludge or garden pruning materials.
Efficient Compression Molding: Specially designed for materials with low adhesion and difficult-to-form fibers, ensuring stable pelletizing performance.
Wide Application: Can produce biomass fuel pellets, animal feed pellets, organic fertilizer, and compound fertilizer at low temperature.
Robust Working Principle: Reliable structure with motor–reducer drive, flat die with pressing rollers, and precise cutting system for consistent pellet quality.
The flat die pellet machine is capable of processing a wide range of raw materials, including agricultural and forestry residues (corn straw, sawdust, rice husk, cotton stalk, branches, etc.), industrial by-products (cloth strips, paper mill residues, leather scraps, etc.), as well as domestic waste, sludge, and garden waste.
Various agricultural and forestry biomass wastes, such as corn straw, wheat straw, cotton stalk, corncob, forage, sawdust, wood powder, branches and bark, firewood, rice husk, peanut shell, mushroom stick, furfural residue, drug residue, and animal manure.
Industrial primary processing wastes, such as cloth strips, thread ends, leather leftovers, paper mill residues, etc.; sorted domestic waste, such as mixed materials of waste plastics, rubber, fabrics, sofas, beds, etc.; sludge; and pruning garden waste.
Product Models of Biomass Pellet Machine
| Model | Power (kW) | Capacity (T/H) | Remarks |
9XK-2600 (52 holes, Old Type Industrial Gearbox) | 75 + 2×4 + 2.2 + 0.75 + 0.55 + 1.5 (Main machine + Electric heating ring + Feeding conveyor + Discharge conveyor + Automatic lubrication oil pump + Material distributor) | Biomass: 1.5–2 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-3500A (72 holes, Old Type Industrial Gearbox) | 110 + 2×4 + 4 + 0.75 + 0.55 + 1.5 | Biomass: 2.5–3 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-3500B (72 holes, New Type Parallel Hard-tooth Gear Reducer) | 110 + 2×4 + 4 + 0.75 + 0.55 + 1.5 | Biomass: 2.5–3 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-4500A (88 holes, Old Type Industrial Gearbox) | 132 + 3×4 + 5.5 + 0.75 + 0.55 + 2.2 | Biomass: 3–3.5 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-4500B (88 holes, New Type Parallel Hard-tooth Gear Reducer) | 132 + 3×4 + 5.5 + 0.75 + 0.55 + 2.2 | Biomass: 3–3.5 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-5000 (101 holes, New Type Parallel Hard-tooth Gear Reducer) | 160 + 3×4 + 5.5 + 0.75 + 0.55 + 2.2 | Biomass: 3.5–4.5 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-6000 (120 holes, Old Type Industrial Gearbox) | 185 + 6×4 + 5.5 + 0.75 + 0.55 + 2.2 | Biomass: 4–6 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
9XK-8000 (136 holes, Old Type Industrial Gearbox) | 250 + 6×4 + 5.5 + 0.75 + 0.55 + 2.2 | Biomass: 6–7 T/H | Includes feeding conveyor, discharge conveyor, electric heating device, automatic circulation pump, grease pump, control cabinet, and toolbox |
Brief Introduction
The flat die pellet machine is mainly used for compression molding of coarse fiber, such as corn straw, sawdust, rice husk, cotton stalk, weeds, and other crop straw, domestic waste, factory waste, and for granulation of materials with low adhesion rate and difficult to form. It is also used for producing feed pellets for rural households and farms, as well as low-temperature granulation of biomass, organic fertilizer, compound fertilizer, and more.
Working Principle
The principle of the flat die pellet machine is that the motor drives the main shaft of the machine to rotate after changing speed through the reducer, and the raw materials are added from the hopper. Due to the action of gravity and the scraper, the raw materials are evenly spread on the flat die.
The main shaft is connected with the pressing roller shaft, while the die is stationary. The pressing roller and raw materials rotate by friction. The pressing roller installed on the main shaft produces both revolution and self-rotation due to the driving of the main shaft and the action of friction. The raw materials are continuously squeezed into the flat die by the pressing roller to solidify and form pellets.
The cutter then cuts off the extruded material, which falls into the throwing tray and is delivered to the machine discharge hopper, completing the granulation process.
Model | Capacity (KG/H) | Power (KW) | Reducer model | Size (mm) | Weight (KG) |
PKJ250 type | 100-300 | 15 | KAF87 type | 1120*440*1050 | 400 |
PKJ300 type | 200-400 | 22 | KAF97 type | 1280*560*1200 | 760 |
PKJ350 type | 300-500 | 30 | KAF107 type | 1300*530*1250 | 850 |
PKJ400 type | 400-600 | 37 | KAF107 type | 1400*650*1300 | 950 |
PKJ450 type | 600-800 | 45 | KAF127 type | 1600*700*1600 | 1500 |
PKJ550 type | 700-1000 | 55 | KAF157 type | 1700*700*1630 | 1700 |
PKJ650 type | 1000-1500 | 75/90 | Reducer integrated machine | 2000*900*1750 | 2400 |
